Case Studies
Industrial conveyors, like this one, sometimes need a bit of a facelift to support new processes. Working with what you already have and replacing sections can be a super efficient way to create a solution.
The requirement
PJP were asked to change the layout of a conveyor system by a longstanding customer in the security product sector. The customer also wanted to upgrade various sections. The aim for both of these requests was to fully support new processes.
A strategy that meant no downtime
PJP carried out the work over two weekends. This meant no downtime or hassle for the customer during their working hours.
Following 50% completion over the first weekend we left the conveyor in a working state in its new position. We had included a temporary outfeed to ensure the customer could continue as normal with picking, scanning and despatch. The project was complete by the end of the following weekend.
What we delivered
We removed the old and problematic transfers and replaced them with modern F-RAT units by Itoh Denki. These transfer units can reliably transfers items at horizontal 90 degree angles. 24v zero line pressure (ZLP) conveyors replaced an outdated belt driven roller section. Scanner outputs were changed to sortation lanes which suited new carrier label processes.
A newer version of programmable logic controller (PLC) software came next. We future-proofed the software to support operations both now and in the forthcoming years. We also adapted the human-machine interface (HMI) to the new layout and added in useful new HMI functionality.
Finally, we tested and commissioned the whole system with the client. This ensured it performed exactly as required.
Job done.
Do your industrial conveyors need improving?
This is just one example of how we work with clients to enhance their conveyor processes to modernise them. PJP Conveyors pride themselves on listening to customers to fully understand their requirements before coming up with solutions that suit their needs and budget.
Contact us for expert guidance on improving your conveyors.