Rapid Conveyor Solution to Help National Retailer Cope with Christmas

Rapid Conveyor Solution to Help National Retailer Cope with Christmas

Case Studies

Rapid Conveyor Solution to Help National Retailer Cope with Christmas

A Christmas disaster strikes

This one didn’t involve an uncooked turkey, missing presents or the norovirus… but a retail conveyor. It wasn’t looking like it was going to be a great Christmas for this national retailer.

Their existing conveyor was finally beyond economical repair. It had been used 7 days a week for 12 years and its age and condition were showing. The conveyor was heavily relied on. It was the only method of staff getting bulky items safely between floors in the warehouse – including lots of potential Christmas presents.

Then, just as their sales were ramping up, their conveyor broke down.

 

PJP to the rescue

The organisation rightly called on PJP Conveyors to assist. We understood how vital these conveyors were to operations, especially so close to a major trading period.

Our strategy was to ensure continuous operations however we could. So we attempted a temporary repair to see them through the period until a new conveyor could be supplied.

Much to the delight of the client, we carried out the repair successfully. We, therefore, managed to eke out every last bit of use from the existing conveyor for a limited period.

This retail conveyor had seen better days
Old incline belt conveyor section
Old control section

A sustainable long term solution developed

Meanwhile, the rest of the PJP team pulled out all the stops. We got a new retail conveyor designed, manufactured, delivered & installed in less than 6 weeks from original breakdown being reported!

We also got all the associated electrical controls replaced and upgraded so that they met current safety standards.

Christmas miracles (available any time of the year)

This is the closest PJP and the client got to a Christmas miracle, because our quick thinking and speedy turnaround truly saved the client from a very sticky situation.

PJP offers a huge range of conveyor solutions, please contact us for more information. 

Shiny new belt section of retail conveyor
New conveyor section
New controls

Helping The Range Load up Lorries Quickly

Helping The Range Load up Lorries Quickly

Case Studies

Helping The Range Load up Lorries Quickly

This is a superb example of a Zero Line Pressure Conveyor System that we’ve introduced to one of the UK’s major retailers. It keeps everything moving safely and on time. 

From packing benches to loading bays

PJP Conveyors have designed, built and installed a Zero Line Pressure (ZLP) mild-steel conveyor system for The Range.

Line-shaft driven rollers and a ZLP system now take parcels of products efficiently around from packing benches to lorry loading bays.

The parcels are individually separated and distributed straight to docked lorries via flexible conveyors. 90-degree F-RAT transfer units divert boxes accordingly and ensure the right parcel gets to the correct lorry.

ZLP systems protect people, products & the planet

If ‘pressure’ were to build up anywhere on this system, it could cause product damage or cause health and safety hazards.

ZLP systems ensures products don’t touch each other by creating a buffer between each one. Using sensors, this system keeps each item in a specific ‘zone’  at all times to stop bottlenecks (or pressure) occurring. Nothing moves along the line until the sytem confirms its next zone is clear. This creates a very smooth journey where packages reach their destination in pristine condition. 

The drives don’t constantly run, but constantly stop and start as needed. This means the system uses energy very efficiently. Another reason why this type of system is a great choice!

Zero Line Pressure Conveyor System at The Range
Curved section of zero Line pressure conveyor system
Straight section of ZLP system

Inspired to find out more?

If you think that incorporating a zero line pressure conveyor system may have similar benefits for your business, get in touch and we’d be delighted to help.