PJP and the Chocolate Factory – A Pallet Conveyor System

PJP and the Chocolate Factory – A Pallet Conveyor System

Case Studies

PJP and the Chocolate Factory – A Pallet Conveyor System

A pallet conveyor system has a mighty challenge

Pallets are essential for streamlining production flow and managing storage capacities, however, they can weigh an absolute tonne! Incredibly robust roller conveyors and fully bi-directional pallet lifts feature on this PJP pallet conveyor system which certainly offers flexibility and strength to transfer pallets.

A heavyweight system with tasty outputs

This system can easily handle a heavyweight pallet challenge. It transports, lifts and lowers multiple sized pallets weighing up to 1500Kg. The items that sit on the pallets vary a lot. One might contain tubs of powder, packaging materials, factory waste or finished goods, which in this case is delicious chocolate confectionary.

Horizontal and vertical journeys

Delivery waggons bring in the pallets. Special forklift load centre points ensure a safe transfer from trucks to a large transport conveyor.

Multiple locations then beckon. Pallets could travel along one level to go into bulk storage. Alternatively, they may need to be diverted to one of many operational locations on the first floor. Bespoke pallet lifts, specially designed and installed by PJP, transport the items up and down if this is the case.

No danger of hitching a ride on these lifts

Pallets feed in and out of the lifts in single file via dedicated pallet conveyor lanes. These conveyors include light guards at all entry and exit points to safely prevent operator access. This means only pallets can enter the system. If any other transport medium (or person) attempts to gain entry into a lift, the system instantly stops and requires manual resetting.

Safety is always important in material handling applications, but its importance is paramount when lifting and lowering heavy loads!

Exceptional results

This system is now used 24 hours per day, 5 days per week and has completely transformed operations on site. We have certainly created remarkable productivity increases in many processes with this system.

Want to see how we can help you?

This is just one examples of PJP’s successful projects. We deliver success for our customers and we’re proud of that. Contact us to see how we could help you achieve your ambitions.

Pallet conveyor system - pallet lift
Pallet conveyor system lift at its top level

A Challenging Double Heavy Duty Pallet Lift

A Challenging Double Heavy Duty Pallet Lift

Case Studies

A Challenging Double Heavy Duty Pallet Lift

A heavyweight, complex pallet lift challenge

A customer contacted us requiring a bespoke double pallet lift system. It needed to have bi-directional operation to manoeuvre a staggering 480 pallets per hour.

It had to be fully controllable via an HMI screen and, as is often the case, the customer wanted as much to be automated as possible. This included an interface with collection robots (a type of Automated Guided Vehicle or AGV). The only manual intervention in the system was loading via pump trucks.

Plucky pallet lift needed

To add to the challenge the weight the system had to handle was extremely variable: from 10kg to 2 Tonnes!  

Safety was, of course, paramount (our SafeContractor status is testament to the priority we give to health & safety). The pallet lift system needed light guards and other crucial mechanical guarding in its design.

A conveyor system that quickly paid for itself

PJP designed, manufactured, supplied and installed the whole system including pallet lifts, conveyors, a bespoke controls package & AGV interface. Now, the system achieves throughput over 5 times more than the previous (manual) method. ROI was achieved in less than 12 months. A great result.

Bespoke solutions tailored to customer requirements

Often our customers need bespoke solutions for their requirements – it’s very rare to find two factories or warehouses that are the same. Certainly we have never had to make a pallet system quite like this one before.

Contact us and tell us what you need to achieve in your warehousing or manufacturing process and we’d be delighted to see if we can help you achieve your goals.

Pallet lift with guards
Entrance to pallet lift conveyor system
Exit to conveyor system