Helping The Range Load up Lorries Quickly

Helping The Range Load up Lorries Quickly

Case Studies

Helping The Range Load up Lorries Quickly

This is a superb example of a Zero Line Pressure Conveyor System that we’ve introduced to one of the UK’s major retailers. It keeps everything moving safely and on time. 

From packing benches to loading bays

PJP Conveyors have designed, built and installed a Zero Line Pressure (ZLP) mild-steel conveyor system for The Range.

Line-shaft driven rollers and a ZLP system now take parcels of products efficiently around from packing benches to lorry loading bays.

The parcels are individually separated and distributed straight to docked lorries via flexible conveyors. 90-degree F-RAT transfer units divert boxes accordingly and ensure the right parcel gets to the correct lorry.

ZLP systems protect people, products & the planet

If ‘pressure’ were to build up anywhere on this system, it could cause product damage or cause health and safety hazards.

ZLP systems ensures products don’t touch each other by creating a buffer between each one. Using sensors, this system keeps each item in a specific ‘zone’  at all times to stop bottlenecks (or pressure) occurring. Nothing moves along the line until the sytem confirms its next zone is clear. This creates a very smooth journey where packages reach their destination in pristine condition. 

The drives don’t constantly run, but constantly stop and start as needed. This means the system uses energy very efficiently. Another reason why this type of system is a great choice!

Zero Line Pressure Conveyor System at The Range
Curved section of zero Line pressure conveyor system
Straight section of ZLP system

Inspired to find out more?

If you think that incorporating a zero line pressure conveyor system may have similar benefits for your business, get in touch and we’d be delighted to help.